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DESIGN FOR EXCELLENCE (DfX)

Excellent products consider the needs of every stakeholder. Bringing them together in the right design is our expertise.

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Topics

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Are your quality costs under control?
Are your lead times competitive?
Is your biggest cost driver purchasing or manufacturing?

Are your margins still where they should be?

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Do you have a consistent concept across all product variants? Is your product designed using independent, modular building blocks?

Are new product variants becoming a major engineering effort?

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Are your innovations driven by methodology or by chance?
How do you ensure you're developing the best possible solution?

Do you develop systematically or by trial and error?

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Are customer-specific products part of your strategy? Have you explored engineering automation? Are you making the most of parametric CAD and modern CAD systems?

Have you experienced product failures you didn't anticipate?

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You offer a wide range of product variants?
Are your lead times and quality costs aligned? Considered standardisation?

How much safety margin does your design really need?

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Are your product data always up to date and consistent? Are your development timelines under control? Are you leveraging the benefits of front-loading?

Are your product decisions based on facts or assumptions?

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Our DfX Solutions

Cost Down
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Cost-Down

  • Identification of cost reduction opportunities and development of optimization concepts

  • Evaluation of improvement potential based on multiple business-relevant criteria

  • Functional cost analysis (frugal engineering approach)

Your Benefits​

  • Holistic cost optimization approach

  • Proven methodologies

  • Multidisciplinary cross-ING expertise

  • Reduced workload for your internal development team

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Systematic Solution Development

  • Analysis of market requirements and the value chain

  • Product functional architecture

  • Definition of modules, interfaces and product variants

Your Benefits

  • Reduced engineering effort and shorter development cycles (e.g. through parametric CAD)

  • Faster and more flexible response to changing market requirements

  • Increased automation through higher production volumes

  • Faster product maintenance and implementation of engineering changes

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Structural Analysis

  • Evaluation of overall design concepts using proven methods and engineering templates

  • Assessment of concepts across the entire product lifecycle and perspectives

  • Identification, classification and clear visualization of potential impacts and failure modes

Your Benefits

  • Time-consuming documentation is handled externally

  • Proven templates and established methodologies reduce risk and improve quality

  • Cross-industry expertise and experience across different manufacturing processes provide valuable insights

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Variant Management

  • Functional decomposition based on customer requirements

  • Product modularization

  • Mapping product variants within ERP systems

  • Efficient management of product variants in CAD systems

  • End-to-end documentation of product variants

Your Benefits

  • Expertise across all engineering disciplines

  • Access to industry best practices

  • An independent, pragmatic perspective

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Systematic Concept Analysis

  • Systematic concept analysis

  • Analysis and development of digital engineering solutions

  • Programming and implementation of customized CAD functionalities

  • Adaptation of existing models to support new features

  • User training and knowledge transfer

Your Benefits:

  • Independent cross-ING expertise across a wide range of CAD platforms

  • Experienced cross-ING engineers with extensive cross-industry knowledge

  • Lower error rates through reduced manual work

  • Increased engineering capacity for value-adding development activities

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Model Based Definition

  • Detailed analysis of the engineering challenge

  • Selection of the most suitable methodology from our engineering toolbox

  • Identification and evaluation of technical solution concepts

  • Proven solution approaches

Your Benefits:

  • Your ideas are collaboratively developed and systematically evaluated

  • Multidisciplinary cross-ING expertise

  • Early assessment of multiple solution aspects reduces development risks

  • Alternative technologies and innovative approaches are systematically integrated

Methodische Lösungsfindung
Festigkeitsberechnung
Variantenmanagement
Systematische Konzeptanalyse
Model Based Definition

Our DfX Services

  • Adapt existing designs to new functionalities

  • Analysis and concept development for digital solutions

  • Analysis of market requirements and the value chain

  • Selection of the most suitable method from our engineering toolbox

  • Categorise, evaluate and clearly visualise impacts and failure modes

  • Assembly calculations using contact surface models

  • Evaluation of optimisation potential based on multiple business-relevant parameters

  • Calculation of peak stresses in components

  • Definition of modules, interfaces and product variants

  • Detailed analysis of the engineering challenge

  • Identification and evaluation of technical solution concepts

  • Definition of appropriate safety factors

  • Function-cost analysis (frugal engineering approach)

  • Proven solution concepts

  • Evaluate concepts across the entire product lifecycle and from the perspective of all stakeholders

  • Employee training

  • Assess overall concepts using proven templates and engineering methods

  • Product function structure

  • Programming and configuration of customised CAD functionalities

  • Identify cost-saving opportunities in procurement, manufacturing, assembly and quality assurance

  • Identify savings potential in operational activities such as development time, inventory costs and related processes

  • Bolt calculation according to VDI 2230

  • Vibration analysis of components

  • Stress assessment according to the FKM Guideline

DfX Team

Experience across industries. Engineering solutions with a long-term perspective.


Daniel Hugentobler

Chief Competence Center DfX

dfx@cross-ING.ch

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Daniel Hugentobler
Chief Competence Center DfX

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Patrice
Competence Center Member

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Aaron
Competence Center Member

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Martin
Competence Center Member

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Tobias
Competence Center Member

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Noel
Competence Center Member

More about Design for Excellence (DfX) 

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